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Service

Generator Refurbishment and Trade-In

AGP Generators refurbishes and trades in tired diesel generator sets across South Africa, offering a condition assessment, a defined overhaul scope, and a clear split between what is replaced and what is reconditioned. Refurbished units carry a warranty so the buyer is not taking a naked risk, and trade-in valuation gives owners a credit path when replacement beats repair. The decision between refurbishment and replacement is modelled on runtime, parts availability and residual duty, not a sales preference.

What is included

  • Condition assessment and test report
  • Defined overhaul scope
  • Replaced versus reconditioned parts list
  • Engine and alternator overhaul
  • Controller and AVR check or replacement
  • Canopy repainting and soundproofing refresh
  • Warranty on refurbished units
  • Trade-in valuation

How we work

  1. 1

    Condition assessment

    We inspect the set, run a no-load and where possible a load test, and report on engine compression, alternator insulation, controller state and canopy condition.

  2. 2

    Overhaul scope

    A written scope sets out what will be replaced new, what will be reconditioned, and what is sound to leave, with the reasoning behind each decision.

  3. 3

    Strip and rebuild

    The engine and alternator are stripped, worn components are replaced or reconditioned, and the set is reassembled with new consumables and fluids.

  4. 4

    Test and warranty

    The refurbished set is load tested and issued with a warranty, so the buyer takes a documented unit rather than a naked risk.

  5. 5

    Trade-in or return

    Where the owner is upgrading, the assessed set is valued as a trade-in credit against a new or refurbished replacement, or returned to service.

When refurbishment beats replacement

Refurbishment usually wins where the engine block and alternator are sound, parts are available, and the set still suits the duty. A tired 250 kVA industrial frame with a rebuildable engine is often a better spend than a new set, especially where the canopy and switchgear are reusable.

Replacement wins where parts are obsolete, the duty has outgrown the set, or the repair cost approaches the price of a new unit with a full warranty. We model both on runtime, parts availability and residual duty so the decision is financial.

What is replaced versus reconditioned

Consumables and wear parts — filters, belts, hoses, injectors, piston rings and bearings — are replaced new. Major components such as the cylinder head or alternator windings are reconditioned where testing supports it, and replaced where it does not. The split is documented in the scope so nothing is quietly reused.

What it costs

Pricing for refurbishment & trade-in depends on the factors below. We quote in writing so the full cost is visible before any work starts.

  • Set kVA and engine platform
  • Extent of wear and parts replaced
  • Parts availability for the engine brand
  • Canopy and switchgear condition
  • Load test and reporting
  • Warranty term selected

Sectors we serve

Mining and quarryingManufacturing and industrialAgriculture and irrigationConstruction sitesHospitality and lodgesGovernment and municipalHealthcare and hospitalsResidential estates

This service supports operations across: mining and quarrying power solutions, healthcare and hospitals power solutions and manufacturing and industrial power solutions.

It applies to these generator ranges: industrial generators, prime power generators, diesel generators, 10 kVA generators, 150 kVA generators and 1000 kVA generators.

Refurbishment & Trade-In FAQs

Yes. Refurbished units are load tested and issued with a warranty, so the buyer takes a documented unit rather than a naked risk. The warranty term is quoted with the scope.

Consumables and wear parts are replaced new. Major components such as the cylinder head or alternator windings are reconditioned where testing supports it and replaced where it does not, with the split documented in the scope.

When parts are obsolete, the duty has outgrown the set, or the repair cost approaches the price of a new unit with a full warranty. We model both on runtime, parts availability and residual duty so the decision is financial.

Yes. The assessed set is valued as a trade-in credit against a new or refurbished replacement, giving owners a credit path when upgrading rather than scrapping a rebuildable unit.

A visual inspection, a no-load and where possible a load test, and a report on engine compression, alternator insulation, controller state and canopy condition, before any scope is quoted.

Yes. We assess and refurbish any diesel generator set where parts are available, regardless of the original supplier, and document the work against the engine nameplate.

Book Refurbishment & Trade-In

Tell us about your site and requirement. We respond within one business day on standard lines; for a breakdown call the 24/7 line now.

Tell us your load. We will size it, spec it and price it.

Share your site, duty cycle and critical loads — our engineers return a clear kVA recommendation, bill of materials and fixed quote.

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